1.Product Introduction
1.1 Product Description
This training device is mainly composed of various types of industrial sensors, pneumatic control units, electrical switches, PLC programmable logic controllers, human-machine interfaces, etc., forming a mechatronic equipment mechanical platform composed of workstations such as silo units, handling manipulator modules, motion control PLC modules, and HMI units. Through relevant experiments, user can become familiar with the operating characteristics of pneumatic system actuators, based on the Siemens 1200 PLC motion control system, HMI and PLC communication methods, etc.
1.2 Product Features
(1) The training platform is built with an aluminum alloy base plate, with height-adjustable feet at the bottom, which is easy to adjust and has a stable structure. Each actuator module is placed on the base plate, which is easy to use and not easy to damage.
(2) The PLC control unit adopts a hanging box mode. The power supply and input and output points of the PLC are led to the panel through safety terminals. The experimental wiring is connected through the 2mm electrical safety cable, which is safe and reliable.
(3) It organically integrates mechanical technology (including pneumatic technology), sensor technology, PLC control and communication network technologies, reflecting the characteristics of the modern manufacturing production process. The overall structure is open and detachable, which allows for easy module replacement. The module content is determined based on the principle of productive functions and integrated learning functions, making it easy to select the required modules during teaching or competitions.
(4) The I/O terminals of the master and slave PLC modules of the training and assessment device are connected to the command switches, photoelectric switches, sensors, and indicator elements through terminal blocks.
2. Technical Specifications
2.1 Basic Technical Parameters
Power supply Single-phase Three-wire system 220V±10% 50Hz
Working environment Ambient temperature -10℃～+40℃
Relative humidity ＜85% (25℃)
System capacity <1.5kVA
2.2 Equipment Parameters
Dimension 1250mm×750mm×1500mm
Weight <100kg
3. Product Introduction
3.1 Product Main Body
NO. Name Qty.
1 Control component 1
2 Motion component 1
3 Robotic arm component 1
4 Material component 4
5 Motor 1
6 Desktop 1
7 Air compressor (air pump) 1
3.2 Control component part
NO. Name Qty.
1 Adjustable DC power supply 1
2 Emergency stop button 1
3 HMI 1
4 PLC module 1
5 Intermediate relay 4
6 Switch 1
7 2P circuit breaker with leakage protection 1
8 Terminal block 1
9 Power indicator light 1
10 Switching power supply 1
11 Driver (motor) 2
12 Solenoid valve 2
3.3 Motion component part
NO. Name Qty.
1 Left limit 1
2 Mid-center origin 1
3 Right limit 1
4 Longitudinal screw 1
5 Upper limit 1
6 Mid-center origin 1
7 Lower limit 1
8 Sensor 4
9 Transverse screw 1
3.4 Material component part
NO. Name Qty.
1 Material base placement area 1
2 Material processing part placement area 1
3 Material end cap placement area 1
4 Binding area 1
3.5 Compressed air input unit
NO. Name Qty.
1 Valve switch 1
2 Pressure adjustment knob 1
3 Pressure gauge 1
4 Air filter valve 1
3.6 Product accessories
NO. Name Qty.
1 2mm electrical safety cable 50cm yellow 20
2 2mm electrical safety cable 50cm green 20
3 2mm electrical safety cable 50cm black 15
4 2mm electrical safety cable 50cm red 10
5 2mm electrical safety cable 50cm blue 4
6 USB flash drive 1
7 Network cable 2m 1
8 Air pipe 1
9 Material end cap 2
10 Material base 2
11 Material processing parts 2
3.7 Component Introduction
3.7.1 Control Components
3.7.2 Motion Components
3.7.3 Material Assembly
3.7.4 Software Screenshots
3.7.5 HMI Screenshots
4. Product Configuration List
NO. Name Qty.
1 Adjustable DC power supply 1
2 Emergency stop button 1
3 Wei Luntong TK8072IP HMI 1
4 Siemens PLC 1
5 Stepper robot 1
6 Circuit breaker with leakage protection 1
7 Intermediate relay 4
8 Switching power supply 1
9 Mini rail industrial-grade switch with 5 100M ports 1
10 2mm electrical safety cable (50cm yellow) 20
11 2mm electrical safety cable (50cm green) 20
12 2mm electrical safety cable (50cm black) 15
13 2mm electrical safety cable (50cm red) 10
14 2mm electrical safety cable (50cm blue) 4
15 USB flash drive 1
16 Network cable (2m) 1
17 Air Pipe 1
18 Material end cap 2
19 Material base 2
20 Material processing parts 2
5. Product Teaching Experiment List (See the Experiment Guide for details)
(1) Single-step operation experiment
(2) Automatic operation experiment
(3) Siemens TIA PORTRAL Software configuration and programming experiment
(4) Siemens TIA PORTRAL Software simple programming experiment
(5) Siemens 1200PLC and Weinview communication experiment
(6) Siemens S7-1200 PLC control stepper motor motion experiment
(7) Siemens S7-1200 PLC control three-axis robot positioning experiment
(8) Siemens S7-1200 PLC control robot assembly experiment
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